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Projects => Tech Help - Projects Page => Topic started by: chongmagic on September 23, 2018, 03:15:06 AM

Title: Uber Tuber Issue
Post by: chongmagic on September 23, 2018, 03:15:06 AM
Hello I have been working on the Uber Tuber for a few days now and finished a majority of the board. I tested it out before boxing it, I don't have the input and output jacks wired in yet but I tested the voltages at TP1, TP2, TP3, and TP4. At TP1, TP2, and TP4 I am getting right at 18.00 volts. I was able to dial in TP3 to 11.5 per the instructions. I notice that the tube or 39R resistor are not getting hot at all. The LEDs on the board all light up. I checked all my components and reflowed the joints to make sure. I am guessing if test points 1, 2, and 4 are at 18v then the tube is possibly dead. I also measured across 39R and it is 18v on both sides which I would think would heat it up pretty good. I am at a loss at what else to troubleshoot at this point. I purchased the tube at smallbear, just as an FYI.

Any help would be greatly appreciated.



Title: Re: Uber Tuber Issue
Post by: thomasha on September 23, 2018, 12:27:31 PM
Check if the tube heater is still good, there should be a small resistance between the pins.

If the heater is good, the tube should at least heat up, unless there is a bad solder somewhere. I guess the 39R goes in series with the tube, to drop the voltage to 6v, so it should be droping 12v at 300mA I guess. If it's not getting hot there is a short somewhere, or there is a bad connection/solder joint.

If the tube took 18v on it's filament it could burn the filament, but I guess there is either a short before the heater or no connection at all. Since you sad you're measuring 18v on both sides of the resistor, there is only a small current flowing to the other side of the resistor, which means that there must by a bad connection or burned filament somewhere.

Check if one of the h terminals is grounded and the other has continuity to the 39R resistor
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 23, 2018, 05:32:11 PM
I test continuity between the 39R and one side of the heater and it is connected. However the other side of the heater shows continuity to the positive lead.

I know this is a noob question but could it be because I don't have the input or output jacks connected causing a grounding issue.

I have my multimeter connected to the negative lead since it isn't boxed yet.

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: chongmagic on September 23, 2018, 09:03:52 PM
Measuring directly at both heater points I am getting 18v. And still getting 18v at both ends of the 39R. Still no heat coming from the resistor or tube. Could 39R just be defective?

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: thomasha on September 24, 2018, 10:39:23 AM
Well, if at both sides of the heater you have 18v you found the problem!
One of the sides of the heater should be grounded. There is no current flowing, so there is no voltage drop.

Check the second pin from the right, shown at the first picture. It should be connected to the ground plane. Check continuity between this pin and ground. And check the resistance between this pin and the other heater, should read something like 20R to 10R.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 24, 2018, 02:57:30 PM

I do know that the heater pin on the left is connected to 39R.

But you are saying that the right heater pin should show continuity with the ground pad on the PCB correct? And that the resistance between both heater pins should show a resistance of 20R or less? Just making sure I understand.

I did check the resistance yesterday between the two heater pins and if I recall correctly it showed a fluctuating resistance up to 220k. But I will check again when I get home.

If I do find that there is no continuity to ground on the right heater pin, could that indicate that the tube is bad? I mean after reflowing and checking it from the schematic it should be a straight shot to ground. I don't believe any other components are in that path. I am not the best at reading schematics yet so I definitely could be wrong.

I did test all other components before I populated the board, which has become common practice for me. All of the readings were within tolerance.

Thank you for your help!
Title: Re: Uber Tuber Issue
Post by: thomasha on September 24, 2018, 04:50:32 PM
220k is way off, are you sure that you measured between heaters?
If it's really 220k the tube is bad, or the pins are oxidated, which gives a bad contact with your meter and even with the solder.

Some tubes are old and have an oxide layer which makes it difficult to solder to.
I like to sand old components that have this oxidation, so that the solder sticks better to them. Some dirty pots have the same behaviour. Check that connection to ground from the tube pin, not the solder, it should be a short.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 24, 2018, 05:46:48 PM

Yes, I measured between the heaters. I had my probe on each H of the main board. I cannot get a consistent reading however, I just tried again and initially it was 1M then it went down to 1k, and keeps rising and falling.

I did measure the right H pad and it is in continuity with ground, with the left H being in continuity with the 39R.

I bought this 6111 tube new from small bear so it had no oxidation. If the tube is indeed bad I will have to figure out how to get it unsoldered from the daughter card. I guess I should have measured the resistance before I soldered it in. But this is my first tube build, and these things are expensive in comparison with other components so it sucks that it could be bad.
Title: Re: Uber Tuber Issue
Post by: thomasha on September 24, 2018, 06:53:08 PM
I would definetely sand the pins a little bit. This tubes are not in production anymore, even an unused tube must be NOS from the 60's or 70's.

I also saw that you cut the pins really short. Sometimes there is some coating at the base of the pins.

(https://www.radiomuseum.org/forumdata/users/4942/Russian_Subminiature_Tubes/Fig01_SN891B_triode_5678_pentode.JPG)

see here how the base of the pins of the first tube is a little darker. That would definetely be a problem when soldering.

The fact that you can't make a reliable measurent means there is something there.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 24, 2018, 07:22:12 PM
I see what you mean, but I am not sure I can salvage the tube since I did cut the leads so close.

I have ordered another tube, is there a way to test it before I mount it so that I don't waste time and money?
Title: Re: Uber Tuber Issue
Post by: hasanova on September 25, 2018, 02:38:31 PM
Quote from: madbean on August 22, 2018, 08:11:49 AM
You could breadboard just the input stage to test tubes. If one triode works chances are the second one does, too. You will need to hook up the heaters though so you would need to be very careful about touching the 5W resistor (let it cool down after powering off).
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 25, 2018, 07:11:31 PM
Do you think it will be possible to salvage the daughter card? I have a desoldering iron I was going to use to try and remove the tube. But I am not sure how well the pads will hold up.
Title: Re: Uber Tuber Issue
Post by: madbean on September 25, 2018, 07:53:49 PM
I can send another. Wait just a bit before doing anything. Can't type more right now.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 25, 2018, 08:32:52 PM
Will do, thank you for your help!
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 27, 2018, 12:11:55 AM
I got a new tube today but I am a little hesitant to try and desolder the daughter card and then waste a new tube. Any suggestions?

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: thomasha on September 27, 2018, 07:54:02 AM
Insert the tube pins in the main board. Heaters only, just to test if it lights up.
Test if the heaters pins have a lower resistance between them offboard.
Title: Re: Uber Tuber Issue
Post by: madbean on September 27, 2018, 02:34:17 PM
Quote from: chongmagic on September 27, 2018, 12:11:55 AM
I got a new tube today but I am a little hesitant to try and desolder the daughter card and then waste a new tube. Any suggestions?

Sent from the unknown

I can send you a new daughter board. I should maybe start including two with the project. Also see my suggestions here:
http://www.madbeanpedals.com/forum/index.php?topic=28539.0
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 27, 2018, 03:02:40 PM
If you tell me how much I can just buy a new daughter board from you, I don't mind.

I did buy a second kit just in case and received it yesterday.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 28, 2018, 01:14:54 PM

I carefully unsoldered the tube from the daughter card and replaced it with a Raytheon 6111 tube. I didn't solder in the new tube but bent the leads to connect with the card. I tested again and saw that the element in the tube was lighting up. I am going to check the voltages later today to see if they are on point. I did notice that the 39R heated up as well. So hopefully the new tube has solved the issue.

Putting in a new tube with the daughter card already soldered in is not an easy task, but following the build docs and trimming the leads makes all the difference.
Title: Re: Uber Tuber Issue
Post by: chongmagic on September 29, 2018, 05:32:11 PM
With the new tube I am getting the following readings:

TP1 ----- 13.55v
TP2 ----- 11.28v
TP3 ----- 11.52v
TP4 ----- 6.58v

VC. ------ 18.08v

I am not sure why TP1 is so high but I will have to plug it in and see if it actually works now.

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: chongmagic on September 29, 2018, 10:19:34 PM
My first try with a water slide.(https://uploads.tapatalk-cdn.com/20180929/e294a811e65b0042f813bd9f5893f8e5.jpg)

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: chongmagic on September 29, 2018, 11:15:13 PM
It works and sounds good.

Sent from the unknown

Title: Re: Uber Tuber Issue
Post by: madbean on September 29, 2018, 11:20:10 PM
Looks really good!

TP1 is okay at 13+v. I would worry a bit at 14v and over but I think that's fine. You could always drop it down a bit further by increasing the plate resistor to 115k or 120k.
Your heater is slightly high. Might be your PS is a little bit above 18v w/no load. As long as the heater is working and it sounds good, then GTG.