madbeanpedals::forum

Projects => General Questions => Topic started by: 68Charger on January 27, 2014, 03:19:08 PM

Title: No Output from Rangemaster
Post by: 68Charger on January 27, 2014, 03:19:08 PM
Hello,

I just finished putting this pedal together and was met with the unfortunate realization that it's not working.

When bypassed, my guitar signal comes through very faintly and when the effect is engaged it's just a boosted level of hiss (no guitar at all). Thankfully the LED is working. ;)

I followed the schematic closely and used an OC44 from pedalparts plus. It wasn't marked, so I kept switching the legs around until I think the voltages were correct. I checked my wiring at the switch and the jacks and they look exactly like the project pdf. Am I missing something?

Any help would be greatly appreciated!

Thanks!
Title: Re: No Output from Rangemaster
Post by: jimilee on January 27, 2014, 03:26:50 PM
Welcome!!!! Sounds like its wired backwards, but we could speculate all day. If you could post clear well lit pictures we could help you more effectively. Generally the first thing you want to do is check component values and reflow all your solder joints. If you got no bypass, then we want to closely examine your wiring.
Title: Re: No Output from Rangemaster
Post by: jkokura on January 27, 2014, 04:23:49 PM
If you don't have good sound when the effect is bypassed, it sounds like there's an issue with the wiring.

Did you test the PCB after it was populated but before wiring it to the switch?

Jacob
Title: Re: No Output from Rangemaster
Post by: davent on January 27, 2014, 04:55:22 PM
Also link your schematic, there're lots of variations, PNP's, NPN'S, positive grounds, negative grounds...
Title: Re: No Output from Rangemaster
Post by: 68Charger on January 29, 2014, 10:04:47 PM
Thank you everyone for your warm welcome. I apologize for my delayed reply, I have been battling the flu since Monday (yuck!)

I have tried to go back and make sure I don't have any cold solder joints and tried taking the switch out of circuit to no avail. I have attached some photos.

I am also working off of the madbean layout with a OC44 sourced from pedalpartsplus:
http://www.madbeanpedals.com/projects/Rangemaster/Rangemaster.pdf

(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1371_zps462db6f3.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1371_zps462db6f3.jpg.html)

(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1373_zps4f096714.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1373_zps4f096714.jpg.html)

(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1375_zps1434d794.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1375_zps1434d794.jpg.html)

I really appreciate you all taking the time to help a newb out. ;)
Title: Re: No Output from Rangemaster
Post by: jkokura on January 29, 2014, 10:44:27 PM
I can tell immediatly that the problem may be in the switch. You have the switch turned 90 degrees. The lugs on the bypass switch should be horizontally flat, and you have them vertically flat.

Does that make sense?

Jacob
Title: Re: No Output from Rangemaster
Post by: 68Charger on January 30, 2014, 03:12:09 AM
Doh! Thank you jkokura! That solved the mystery of the missing bypass signal...I got everything re-soldered, but I am not having any luck with the wet signal. I am using an OC44 I bought from pedalpartsplus. It says "NJS1236" on the side of it and I can't seem to find a pin layout online...

I checked the voltages at the pins and they all measure in the same ballpark of -7 volts. Does this mean the tranny has opened up and is now dead?

Thank you for all of your help!
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 07, 2014, 05:04:49 PM
Okay I just got a shipment of parts from Smallbear and decided to go with a red-dot NPN OC140 so I can daisy chain this pedal.

Since I am still trying to learn, could you guys look over these Madbean schematics and see if I have the pin out oriented correctly?

(http://i1128.photobucket.com/albums/m492/guitarpoet1/OC140pinout_zps43ca5229.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/OC140pinout_zps43ca5229.jpg.html)

(http://i1128.photobucket.com/albums/m492/guitarpoet1/layout_zps8175a843.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/layout_zps8175a843.jpg.html)

(http://i1128.photobucket.com/albums/m492/guitarpoet1/Schematic_zps53db4ef4.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/Schematic_zps53db4ef4.jpg.html)

I have already switched the polarity of the wiring, but want to make sure I know how to install the transistor correctly.

Thank you so much for all of your help!

-Austin
Title: Re: No Output from Rangemaster
Post by: timbo_93631 on February 07, 2014, 10:39:15 PM
make sure to turn the electrolytic caps and polarity protection diode around too as it will now be negative ground.
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 16, 2014, 04:27:52 AM
Without much luck, I decided to build another board just to make sure I didn't screw something up with the first one. I just got done and found that I am getting some output, but it requires me to crank up the gain and volume on my little practice amp to be able to hear anything.

If anything, the tone sounds like it is struggling to pass signal, but gets stronger the harder I hit the strings. It almost sounds like when you turn a tube amp off and continue playing (the sound of the electrolytic caps discharging).

I have the caps and diode switched around to compensate for the negative ground OC140, so I am really scratching my head. Should they have maintained the same orientation as the schematic calls for after all?

Does anyone want to make a little money getting this thing working? lol I am just about out of ideas....
Title: Re: No Output from Rangemaster
Post by: mattlee0037 on February 16, 2014, 05:57:13 AM
Yes diods and electrolytics should be flipped backwards. More good quality pics of the top of the board, back of the board, switch wiring close, and switch wiring far would be helpful for us to help locate the problem. I'm sure it's something you can fix no need to send it out!
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 16, 2014, 07:17:45 PM
Okay cool. Here are some pics with the latest board I built.

(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1380_zps793849e7.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1380_zps793849e7.jpg.html)
(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1382_zpsd6e5c99d.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1382_zpsd6e5c99d.jpg.html)
(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1383_zps4cd52b71.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1383_zps4cd52b71.jpg.html)
(http://i1128.photobucket.com/albums/m492/guitarpoet1/IMG_1379_zpsae336bdd.jpg) (http://s1128.photobucket.com/user/guitarpoet1/media/IMG_1379_zpsae336bdd.jpg.html)

Thank you for looking it over! :)
Title: Re: No Output from Rangemaster
Post by: mattlee0037 on February 16, 2014, 08:37:07 PM
What voltages are you getting at each leg? Sounds like it may be a bias thing.
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 16, 2014, 09:50:52 PM
Hey Matt,

According to the pinout I posted from Bevisaudio and using my 1spot at 9.36V, I am getting:

C=.813 (red dot)
B=.867
E=.785

I got the OC140 from Smallbear and used the supplied 68K resistor for R1 and 4.7K for R2.

So that should be it right? These are supposed to bias in the 6-7V range correct?

Thank you so much. You are a life saver!
Title: Re: No Output from Rangemaster
Post by: mattlee0037 on February 16, 2014, 11:32:29 PM
Yes they should. Your voltage isn't getting to the transistor it seems. Check the voltage at the board 9v+ input and use the schematic to trace your voltage to the transistor to see where it drops from 9.whatever to below 1v and there should be your problem
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 17, 2014, 02:09:51 AM
One quick question, looking at the schematic I see that the voltage will go across the pot which is hooked up to the collector on terminal 3. I ended up using a 50K pot as it was the only thing I had. Could this possibly be causing the low voltage problem?
Title: Re: No Output from Rangemaster
Post by: mattlee0037 on February 17, 2014, 04:59:00 AM
I'm no expert on electronics or the rangemaster, but I think that could definitely have something to do with it. From what I know the higher the resistance the higher the voltage drop, but that could be superfluous to our situation, so I'm not sure, but it's worth a shot.
Title: Re: No Output from Rangemaster
Post by: davent on February 17, 2014, 05:11:24 AM
You could replace that pot you have with a 10k resistor from the power rail => collector and see if it has any effect on your voltages but i think it's probably something else.

Are you certain of the pinout of the transistor you're using?

Would you have a breadboard, nice simple circuit to set up on the breadboard and get working before committing to a pcb.
dave
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 18, 2014, 03:58:39 PM
Hey guys! Well, I used the resistor method to bring the pot down to approximately 10K and wouldn't you know, the collector voltage came up to spec (wahoo!)

Unfortunately, the output is still way lower than the bypassed signal (but it got rid of the sputtering sound). So I decided to go back and check over my components and you know what? I got my math wrong (stupid me) on converting from n to uf. So I ended up installing a 0.001 for the output cap instead of a .01. With such a small cap, I figured that must be what is killing my signal. What do you guys think?
Title: Re: No Output from Rangemaster
Post by: mattlee0037 on February 19, 2014, 02:27:28 AM
Bigger caps let more signal through, I'm not completely sure what kind of change will take place, but it will certainly do something!
Title: Re: No Output from Rangemaster
Post by: 68Charger on February 24, 2014, 07:36:53 PM
Hello everyone.

I just wanted to follow up that I got the Rangemaster working! Afterall the troubleshooting, it turned out it was the caps and the larger pot that was causing my issues. While I am stoke the pedal is working, I have noticed a few of its quirks...

When on the treble booster side, when I turn the pot down, I lose all of my signal. Is this normal? I am guessing so since this pedal blocks a good amount of frequencies anyways...

Also, is this effect sensitive to what position it is in on the pedal chain? I have it 3rd after my Wah and Boss TU-2 tuner.

Once again, thank you all for your help. I have learned a lot in the process of building this pedal.

Thanks!
Title: Re: No Output from Rangemaster
Post by: billstein on February 24, 2014, 09:34:27 PM
My favorite use of a Rangemaster is in front of something like a Big Muff.  Makes it sing.