madbeanpedals::forum

Projects => Build Reports => Topic started by: Aristatertotle on May 21, 2016, 04:32:13 AM

Title: 1590a SMD 4 Knob Engineer's Thumb
Post by: Aristatertotle on May 21, 2016, 04:32:13 AM
So 3 things spurred the creation of this project: I wanted a compressor, I wanted to try and SMD build, and I wanted to try laying out my own board. So the only sane thing to do was lay out Merlin B's Engineer's Thumb comp as SMD in a 1590a with added attack and release knobs and the treble boost switch. Well, I successfully made a working layout, although with a few boo boo's. The pots all work in reverse if they're board mounted like I was going to try, so in this build I had to wire them off board and flip the legs. Also it's kind of a sloppy layout and some parts were kind of a bitch to get placed/soldered because they were jammed a bit too close. All in all I think it was a good learning experience.

This is actually my second build up of the 3 boards I got from OSHpark, but the first one's kind of hacked up. I couldn't decide where to put the slide switch for the top boost, but I settled on the top of it. Also, that was the only place I could get it to fit  ::). It's a three month late birthday present for my dad, and it matches the style of the other pedals I've made him. I'm using the first one for myself because I don't care about it being fugly.



(http://i1376.photobucket.com/albums/ah11/Jawshewa/Engineers%20Thumb%20Top_zpsjqwubjnj.jpg)



I did the swirls with a wire end brush attached to my drill press. I've bought enclosures with the same kind of pattern from PPP before, but I figured I'd try taking a wack at it myself.



(http://i1376.photobucket.com/albums/ah11/Jawshewa/Engineer%20Slide%20Switch_zpsvpockxbl.jpg)



The top boost switch. It lets a bit more treble bleed through. Making that little rectangular hole for the slide switch was a bit more work, but I don't think I could have fit a bigger switch in there. Also on this one I may have forgotten to add arrow on the decal, so sharpie it was.



(http://i1376.photobucket.com/albums/ah11/Jawshewa/Engineers%20Thumb%20Guts_zpskiqrjw4q.jpg)


Obligatory guts shot. The electrical tape up top is covering the DC jack because the board's kind of sitting on top of it just a little. I didn't trim the wires as much as I normally would because my side cutters broke  :'(.

Thanks for looking!
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: stringsthings on May 21, 2016, 05:57:48 AM
That's an impressive build.  The swirls looks great on the enclosure.  I think this is the year I start doing some SMT.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: m-Kresol on May 21, 2016, 07:51:17 AM
Well done and congrats on your first layout. turned out really well. Good thing the pot-mounting didnt work, otherwise you would not be able to put the jacks were you have them now and then it gets really, really tight in the 1590a enclosures.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: jimilee on May 21, 2016, 03:05:13 PM
That's really cool. Nice going.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: lincolnic on May 22, 2016, 03:29:50 AM
Great work all around! Lots of accomplishments in one pedal.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: chuckbuick on May 22, 2016, 02:38:51 PM
Great work, man.  4 knobs and a slider in a 1590A along with your first PCB layout.  Pat yourself on the back.  You killed it.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: Thomas_H on May 22, 2016, 09:34:58 PM
Well done!
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: Aristatertotle on May 23, 2016, 12:09:56 AM
Thanks everyone! I've been super busy working a ton of overtime at work the past month and a half so it was nice to get a build completed. I forgot to take a picture of how the slider fits, but the mounting flanges fit just perfectly between the corner pillars for the backplate screws. I had to use tweezers to hold the nut on the inside in place while I rotated the screw and try and catch the thread.

I've got a couple other layouts I did and redid the layout for this before workageddon started.

Next builds to finish are the two Nameless builds I'm working on with the sets I bought from alanp. Also got super ambitious with parts fitting with those. I'm building them with the CV control and effects loop added on.
Title: Re: 1590a SMD 4 Knob Engineer's Thumb
Post by: wgc on June 02, 2016, 12:25:58 AM
Great job!  Love that top switch and brushed aluminum.