madbeanpedals::forum

General => Open Discussion => Topic started by: icecycle66 on May 19, 2012, 07:31:28 PM

Title: Square hole
Post by: icecycle66 on May 19, 2012, 07:31:28 PM
Is there a trick to cutting square holes?

Like, is there  square cutting tool out there that I'd be willing to pay hudreds of dollars for. Or is it just practice?
Title: Re: Square hole
Post by: Scruffie on May 19, 2012, 07:40:07 PM
You can get drills that drill square holes I think unless I made that up...

I've used a dremel cutting wheel before with a file with acceptable but not great results... I think alot of people just drills the holes and file them to size and shape.
Title: Re: Square hole
Post by: JakeFuzz on May 19, 2012, 08:35:40 PM
Yeah they make something called a mortising bit. I've used them on wood but never aluminum. You could find a place with a punch or buy a punch and an arbor press.
Title: Re: Square hole
Post by: stecykmi on May 19, 2012, 11:44:29 PM
http://www.smallbearelec.com/servlet/Detail?no=860

or

http://www.futurlec.com/Tools-Nibbling.shtml

if you need large-ish sized holes. i have the futurlec model and it works well.
Title: Re: Square hole
Post by: alanp on May 20, 2012, 01:13:08 AM
How heavy a metal can you use your nibbler on? I've got one, and I strongly doubt it could make square holes in, say, a standard 1590b...
Title: Re: Square hole
Post by: oldhousescott on May 21, 2012, 03:33:13 PM
Check out this milling machine with eccentric cutter.

Title: Re: Square hole
Post by: icecycle66 on May 21, 2012, 04:43:29 PM
After lurking around some other forums.
I found this.

http://makezine.com/extras/15.html
Title: Re: Square hole
Post by: Jargo on May 21, 2012, 05:05:09 PM
Quote from: oldhousescott on May 21, 2012, 03:33:13 PM
Check out this milling machine with eccentric cutter.




That is soo cool! can't wait until it's affordable
Title: Re: Square hole
Post by: gtr2 on May 21, 2012, 08:00:17 PM
That's cool!
Title: Re: Square hole
Post by: jimmybjj on May 21, 2012, 11:02:16 PM
Quote from: stecykmi on May 19, 2012, 11:44:29 PM
http://www.smallbearelec.com/servlet/Detail?no=860

or

http://www.futurlec.com/Tools-Nibbling.shtml

if you need large-ish sized holes. i have the futurlec model and it works well.

I used this tool for this hole


(https://lh4.googleusercontent.com/_yFex0loOVcw/TZEvMIG6asI/AAAAAAAAA7M/W4fiUlZAaPc/s400/IMG_0580.JPG) (http://www.madbeanpedals.com/forum/index.php?topic=1463.msg10280#msg10280)