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Projects => Build Reports => Topic started by: milkypostman on September 20, 2012, 07:11:09 AM

Title: Flapjack OD (first etch)
Post by: milkypostman on September 20, 2012, 07:11:09 AM
For this project I used the cheap Muriatic Acid from Lowes and Hydrogen Peroxide.  Worked amazingly well except for the one time I got a pretty bad whiff of the acid.  I am hoping no brain damage is done.


Etching outside...

(http://imageshack.us/a/img812/9590/img1352wx.th.jpg) (http://imageshack.us/photo/my-images/812/img1352wx.jpg/)


The board after etching...

(http://imageshack.us/a/img821/4498/img1354m.th.jpg) (http://imageshack.us/photo/my-images/821/img1354m.jpg/)


Partially put together, waiting on parts...

(http://imageshack.us/a/img513/3346/img1362yr.th.jpg) (http://imageshack.us/photo/my-images/513/img1362yr.jpg/)


Completed build...

(http://imageshack.us/a/img96/6544/img1523c.th.jpg) (http://imageshack.us/photo/my-images/96/img1523c.jpg/)


In normal use...

(http://imageshack.us/a/img827/9153/img1524dq.th.jpg) (http://imageshack.us/photo/my-images/827/img1524dq.jpg/)


I did use the b10k for the gain pot as suggested by the flapjack build docs.  Etching was quite fun but for the cost of having someone ship me an fabbed / drilled board it's not worth the hassle I don't think.  Well, at least until I get a laser guided drill press.  Doing all the holes by hand was something else...
Title: Re: Flapjack OD (first etch)
Post by: lego4040 on September 22, 2012, 01:58:02 AM
 :o Sweet build, how do you like the Flapjack? I did one myself and populated but havent gotten around to testing. I did a triple board today Ruby/EA Trem/FF, on one long pcb, same chems to etch also and it does stink so wear mask or dont sit on top of it ;D Drilling sucks but when I finish a pedal I feel proud :D
Title: Re: Flapjack OD (first etch)
Post by: wolfingsworth on September 22, 2012, 04:25:53 AM
My first etch I didn't have a drill press and ended up breaking the #64 drill bit I borrowed. Since then I bought a small drill Press ( for around $140) and my pedal building life has gotten MUCH easier, especially for drilling all those tiny holes. Congrats on your first etch! Looks like it turned out really nice:)
Title: Re: Flapjack OD (first etch)
Post by: lincolnic on September 22, 2012, 04:39:49 AM
How do you like the B10k for the gain pot? I built mine to stock and it seems to have a pretty wide range in the Drive knob, but I've always been curious about the difference.
Title: Re: Flapjack OD (first etch)
Post by: bigrigg on September 22, 2012, 10:10:29 PM
congrats on first etch.  The Dremmel brand has a little workstation/drill press for approx $60 that works perfect for pcb needs.  Check those out.  Good luck.
Title: Re: Flapjack OD (first etch)
Post by: nzCdog on September 23, 2012, 03:20:55 AM
Very slick!  Tidy guts impress pedal geek peers :o 8)