I have been doing a LOT of enclosure drilling lately with my trusty drill press, center punch, 1/8" drill bit, and step bits. After galling a few older bits beyond repair (and buying a new $20 one at my home improvement store) - I found a tip on the home machining forum regarding drilling holes in aluminum.
Use a small squirt of isopropyl alcohol as a lubricant when drilling. Any concentration (70% - 91%) should work fine. This cools the bit and makes drilling go a lot better - especially when drilling lots of holes. It will make your bits last a lot longer too.
I wanted to drill before I powdercoat and screen print, but I didn't want to use any oil which would screw up the coating process if not removed. The alcohol is wonderful as it works well and evaporates fairly quickly. The only downside I can think of is that the small water content in the alcohol may rust your drill press if left in contact with it.
I'm sold on this completely. I keep a small Harbor Freight plastic wash/squirt bottle near the press now just for this use. Hope someone out there finds this useful.
Use a small squirt of isopropyl alcohol as a lubricant when drilling. Any concentration (70% - 91%) should work fine. This cools the bit and makes drilling go a lot better - especially when drilling lots of holes. It will make your bits last a lot longer too.
I wanted to drill before I powdercoat and screen print, but I didn't want to use any oil which would screw up the coating process if not removed. The alcohol is wonderful as it works well and evaporates fairly quickly. The only downside I can think of is that the small water content in the alcohol may rust your drill press if left in contact with it.
I'm sold on this completely. I keep a small Harbor Freight plastic wash/squirt bottle near the press now just for this use. Hope someone out there finds this useful.



























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The "wifey" has allowed me my very own room for this as well as the basement and garage have huge workspaces. I am totally psyched and thinking how best to setup my "lab". 







